VKI Technologies Zuma Brewer Service Manual

VKI Publication #N016487 Operation & Service Manual February 2012

SECTION 2 - INSTALLATION CAFFÈ MIO – OPERATION AND SERVICE Page 10 of 110 Installing a Flo-Jet Pump In certain locations, it may not be pos

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 100 of 110 Replacing Major Components 6. Remove the two screws sec

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 101 of 110 Replacing Major Components 9. Connect the wiring coming

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 102 of 110 Replacing Major Components Overflow Cup Assembly 1. Wi

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 103 of 110 Replacing Major Components Heater Relay 1. Switch the

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 104 of 110 Replacing Major Components Thermal Cut-Off Switch 1.

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 105 of 110 Replacing Major Components 2. Disconnect the wires from

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 106 of 110 Replacing Major Components 4. Remove the thermal cut-of

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 107 of 110 Replacing Major Components 5. Install the ne w the rma

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 108 of 110 Replacing Major Components 6. Lower the lid assembly in

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 109 of 110 Replacing Major Components 8. Replace the water tank ac

SECTION 2 - INSTALLATION CAFFÈ MIO – OPERATION AND SERVICE Page 11 of 110 NOTE: One antenna must be wrapped in a clockwise direction and the

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 110 of 110

SECTION 2 - INSTALLATION CAFFÈ MIO – OPERATION AND SERVICE Page 12 of 110 C up Holder Installation 1. Install two screws into the threaded

SECTION 2 - INSTALLATION CAFFÈ MIO – OPERATION AND SERVICE Page 13 of 110 Adding P roducts 1. Open the front door. 2. Raise the machine li

SECTION 2 - INSTALLATION CAFFÈ MIO – OPERATION AND SERVICE Page 14 of 110 Testing E quipment O peration 1. With the front door open, plac

SECTION 2 - INSTALLATION CAFFÈ MIO – OPERATION AND SERVICE Page 15 of 110 P ublicity Graphics Installation The front door of the Caffè Mio

SECTION 2 - INSTALLATION CAFFÈ MIO – OPERATION AND SERVICE Page 16 of 110 S oftware Menus MAIN MENU LCD MESSAGE DESCRIPTION

SECTION 2 - INSTALLATION CAFFÈ MIO – OPERATION AND SERVICE Page 17 of 110 MAIN MENU LCD MESSAGE PROCEDURE ENTER CODE CODE: An access code

SECTION 2 - INSTALLATION CAFFÈ MIO – OPERATION AND SERVICE Page 18 of 110 MAIN MENU LCD MESSAGE PROCEDURE 'SET-UP' CLEAR COUNTERS

SECTION 3 - MAINTENANCE CAFFÈ MIO – OPERATION AND SERVICE Page 19 of 110 Daily Customer Maintenance Print or make copies of this section to

CAFFÈ MIO – OPERATION AND SERVICE Page 2 of 110

SECTION 3 - MAINTENANCE CAFFÈ MIO – OPERATION AND SERVICE Page 20 of 110 Preventative Maintenance Print or make copies of this section to us

SECTION 3 - MAINTENANCE CAFFÈ MIO – OPERATION AND SERVICE Page 21 of 110 Preventative Maintenance Clean Brew Chamber 1. Rotate the coffee

SECTION 3 - MAINTENANCE CAFFÈ MIO – OPERATION AND SERVICE Page 22 of 110 Preventative Maintenance Clean Chocolate Whipper 1. Rotate the ch

SECTION 3 - MAINTENANCE CAFFÈ MIO – OPERATION AND SERVICE Page 23 of 110 Preventative Maintenance Clean Drip Tray 1. Pull the drip tray st

SECTION 3 - MAINTENANCE CAFFÈ MIO – OPERATION AND SERVICE Page 24 of 110 Preventative Maintenance Temperature Adjustments (if required) 1.

SECTION 3 - MAINTENANCE CAFFÈ MIO – OPERATION AND SERVICE Page 25 of 110 Brewer Adjustments Brew Chamber Tension Adjustment • When adjustin

SECTION 3 - MAINTENANCE CAFFÈ MIO – OPERATION AND SERVICE Page 26 of 110 Brewer Adjustments Brew Chamber Installation • The correct removal

SECTION 3 - MAINTENANCE CAFFÈ MIO – OPERATION AND SERVICE Page 27 of 110 Brewer Adjustments Zuma Brewer – Brew Chamber Tension Adjustment

SECTION 3 - MAINTENANCE CAFFÈ MIO – OPERATION AND SERVICE Page 28 of 110 Brewer Adjustments Zuma Brewer – Brew Chamber Tension Adjustment

SECTION 3 - MAINTENANCE CAFFÈ MIO – OPERATION AND SERVICE Page 29 of 110 D ownloading Software Updates For updating the software in the Caff

CAFFÈ MIO – OPERATION AND SERVICE Page 3 of 110 TABLE OF CONTENTS SECTION 1 - INTRODUCTION ...

SECTION 3 - MAINTENANCE CAFFÈ MIO – OPERATION AND SERVICE Page 30 of 110 Downloading Software Updates 2. Switch off the power to the machine

SECTION 3 - MAINTENANCE CAFFÈ MIO – OPERATION AND SERVICE Page 31 of 110 Downloading Software Updates e) Connect the phone jack cable to the

SECTION 4 - TROUBLESHOOTING CAFFÈ MIO – OPERATION AND SERVICE Page 32 of 110 Indicator Messages MESSAGE POSSIBLE CAUSE CORRECTIVE ACTION

SECTION 4 - TROUBLESHOOTING CAFFÈ MIO – OPERATION AND SERVICE Page 33 of 110 Indicator Messages MESSAGE POSSIBLE CAUSE CORRECTIVE ACTIO

SECTION 4 - TROUBLESHOOTING CAFFÈ MIO – OPERATION AND SERVICE Page 34 of 110 Indicator Messages MESSAGE POSSIBLE CAUSE CORRECTIVE ACTION

SECTION 4 - TROUBLESHOOTING CAFFÈ MIO – OPERATION AND SERVICE Page 35 of 110 Troubleshooting Coffee Bitter / Too Strong ► Coffee setting m

SECTION 4 - TROUBLESHOOTING CAFFÈ MIO – OPERATION AND SERVICE Page 36 of 110 Troubleshooting Coffee Water Short Cup Dispensed ► Water sett

SECTION 4 - TROUBLESHOOTING CAFFÈ MIO – OPERATION AND SERVICE Page 37 of 110 Troubleshooting Fuses 5 Amp Fuse Blowing ► If fuse blows when

SECTION 4 - TROUBLESHOOTING CAFFÈ MIO – OPERATION AND SERVICE Page 38 of 110 Troubleshooting Brewer Overflow ► Water setting may be too hig

SECTION 4 - TROUBLESHOOTING CAFFÈ MIO – OPERATION AND SERVICE Page 39 of 110 Troubleshooting Zuma Brewer Grounds Not Being Wiped ► Brew ch

SECTION 1 - INTRODUCTION CAFFÈ MIO – OPERATION AND SERVICE Page 4 of 110 E quipment Overview Powder Dispenser Coffee Dispen

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 40 of 110 Replacing Major Components Outlet Valve(s) 1. Turn off

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 41 of 110 Replacing Major Components c) Place the clamped end of t

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 42 of 110 Replacing Major Components 5. Remove the valve cover. a)

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 43 of 110 Replacing Major Components 7. Pull the old valve(s) out

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 44 of 110 Replacing Major Components 10. Attach the hoses. a) The

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 45 of 110 Replacing Major Components Brewer Screen 1. Open the fr

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 46 of 110 Replacing Major Components 7. Insert the tip through the

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 47 of 110 Replacing Major Components Brewer 1. Press the "S

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 48 of 110 Replacing Major Components 5. Place the new brewer onto

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 49 of 110 Replacing Major Components 7. Connect the coffee hose to

SECTION 1 - INTRODUCTION CAFFÈ MIO – OPERATION AND SERVICE Page 5 of 110 E quipment Overview The diagram above illustrates the selection p

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 50 of 110 Replacing Major Components Brewer Bracket / Brewer Motor

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 51 of 110 Replacing Major Components 3. Loosen the two upper screw

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 52 of 110 Replacing Major Components 8. Install the brewer motor o

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 53 of 110 Replacing Major Components 11. Re-connect the two brewer

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 54 of 110 Replacing Major Components Water Tank 1. Switch the cof

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 55 of 110 Replacing Major Components 4. Drain the water tank. a)

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 56 of 110 Replacing Major Components 7. Remove the valve cover on

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 57 of 110 Replacing Major Components 10. Disconnect the temperature

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 58 of 110 Replacing Major Components 14. Connect the temperature pr

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 59 of 110 Replacing Major Components 16. Connect the inlet valve ho

SECTION 1 - INTRODUCTION CAFFÈ MIO – OPERATION AND SERVICE Page 6 of 110 E quipment S pecifications ELECTRICAL SPECS Power Consumption (He

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 60 of 110 Replacing Major Components 19. Install the brewer. a) Re

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 61 of 110 Replacing Major Components 22. Replace the water tank acc

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 62 of 110 Replacing Major Components Water Tank Lid 1. With ma

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 63 of 110 Replacing Major Components 2. Dis connect the wires from

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 64 of 110 Replacing Major Components 5. Connect the wires identifi

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 65 of 110 Replacing Major Components c) Lower the front of the acc

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 66 of 110 Replacing Major Components Heater Element 1. With mac

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 67 of 110 Replacing Major Components 5. Remove the old heater elem

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 68 of 110 Replacing Major Components Temperature Probe 1. Switch

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 69 of 110 Replacing Major Components 6. Carefully pull the tempera

SECTION 1 - INTRODUCTION CAFFÈ MIO – OPERATION AND SERVICE Page 7 of 110 Using Coffee Packets To brew a cup of coffee using a packet, follow t

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 70 of 110 Replacing Major Components 9. Connect the te mpe rature

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 71 of 110 Replacing Major Components Ingredient Dispenser 1. Ope

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 72 of 110 Replacing Major Components 8. To install the ne w dis pe

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 73 of 110 Replacing Major Components 10. Scre w the front of the d

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 74 of 110 Replacing Major Components Ingredient Dispenser Motor 1.

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 75 of 110 Replacing Major Components 7. Lift the front of each dis

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 76 of 110 Replacing Major Components 11. Remove the support plate f

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 77 of 110 Replacing Major Components 14. Reconnect the power wires

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 78 of 110 Replacing Major Components 16. Slide the rear of the disp

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 79 of 110 Replacing Major Components 18. Re-install the spill plate

SECTION 2 - INSTALLATION CAFFÈ MIO – OPERATION AND SERVICE Page 8 of 110 Unpacking 1. Remove the coffee maker from its shipping carton.

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 80 of 110 Replacing Major Components Front Circuit Board 1. With

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 81 of 110 Replacing Major Components c) Disconnect the phone type

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 82 of 110 Replacing Major Components e) Disconnect the wiring from

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 83 of 110 Replacing Major Components 4. Remove the front circuit b

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 84 of 110 Replacing Major Components 5. Re-install the front circu

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 85 of 110 Replacing Major Components d) Connect the phone-type cab

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 86 of 110 Replacing Major Components g) Install the drip tray dete

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 87 of 110 Replacing Major Components Rear Circuit Board 1. With m

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 88 of 110 R eplacing Major Components 13. Connect all of the wiring

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 89 of 110 Replacing Major Components Whipper Motor 1. Rotate the

SECTION 2 - INSTALLATION CAFFÈ MIO – OPERATION AND SERVICE Page 9 of 110 P lumbing the Unit Water Filter We recommend the use of a high

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 90 of 110 Replacing Major Components 4. Ope n the plastic clamp se

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 91 of 110 Replacing Major Components 6. Remove the whipper base su

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 92 of 110 Replacing Major Components 9. From the rear side of the

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 93 of 110 Replacing Major Components 11. Install the new motor ont

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 94 of 110 Replacing Major Components 13. Install the whipper base s

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 95 of 110 Replacing Major Components 17. Re-install the whipper cha

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 96 of 110 Replacing Major Components 19. Re-install the whipper bow

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 97 of 110 Replacing Major Components Inlet Valve 1. Switch the co

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 98 of 110 Replacing Major Components 8. Place the new inlet valve

S ECTION 5 – REPLACING COMPONENTS CAFFÈ MIO – OPERATION AND SERVICE Page 99 of 110 Replacing Major Components Fuse Box Assembly 1. With